(Revision: May 2010)
Page 1 Power Equipment Usage Manual (Rev. 5/10) 1. INTRODUCTION 1.1. Purpose of Woodworkers Club The purpose of the Woodworkers Club, a Char
Page 91 Power Equipment Usage Manual (Rev. 5/10) 18. NAILER, BRAD – PNEUMATIC (Porter-Cable BN200A) (NOTE: Portions of the information
Page 92 Power Equipment Usage Manual (Rev. 5/10) 18.2. Setup & Use – Pneumatic Air/Oil Pneumatic tools need to receive a continuo
Page 93 Power Equipment Usage Manual (Rev. 5/10) 18.3.2. Using the Tool To fire, grip tool firmly, position nose of tool onto work surface, p
Page 94 Power Equipment Usage Manual (Rev. 5/10) 19. ROUTER, PLUNGE (Porter-Cable 6931, Porter-Cable 1001) (NOTE: Portions of the info
Page 95 Power Equipment Usage Manual (Rev. 5/10) 19.2. Setup & Use – Plunge Router CAUTION: Before connecting router to power source, ALW
Page 96 Power Equipment Usage Manual (Rev. 5/10) 19.2.3. Assembling the Motor in the Router Base CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
Page 97 Power Equipment Usage Manual (Rev. 5/10) 19.2.5. Adjusting Sub-base Alignment Applications using a template guide require the
Page 98 Power Equipment Usage Manual (Rev. 5/10) c. Slide motor out of base. d. Reassemble clamp screw, lock washer, flat washer, locking pl
Page 99 Power Equipment Usage Manual (Rev. 5/10) Normally the deepest desired cut is set with the depth rod resting on the shortest turret sto
Page 100 Power Equipment Usage Manual (Rev. 5/10) 19.2.10. Starting & Stopping the Motor CAUTION: Before starting the router make sure bi
Page 2 Power Equipment Usage Manual (Rev. 5/10) 2. SAFETY – GENERAL The WOODSHOP SAFETY POLICY is to keep all the blade guards in place – fo
Page 101 Power Equipment Usage Manual (Rev. 5/10) WARNING: Avoid “Climb-Cutting” (cutting in direction opposite that shown in Figure
Page 102 Power Equipment Usage Manual (Rev. 5/10) 20. ROUTER, TABLE (Rockler JessEm Route-R-Lift Table) & (Clincher Fence Machine Table
Page 103 Power Equipment Usage Manual (Rev. 5/10) n. AVOID SHAPING SMALL STOCK: Instead, shape a larger piece and reduce it in size afterwar
Page 104 Power Equipment Usage Manual (Rev. 5/10) 21. ROUTER, EDGE TABLE (Horizontal Router Table MLCS #9767) Much safer and more accurate t
Page 105 Power Equipment Usage Manual (Rev. 5/10) 21.2. Set-Up & Use – Edge Router Table Taking several shallow passes will yield a bette
Page 106 Power Equipment Usage Manual (Rev. 5/10) 21.2.4. Changing Router Bits a. Press spindle lock to prevent rotation of collet chuck. N
Page 107 Power Equipment Usage Manual (Rev. 5/10) 21.2.5. Routing the Workpiece Normally, you feed a router opposite to rotation direction. T
Page 108 Power Equipment Usage Manual (Rev. 5/10) 22. SANDER, 6” BELT/12” DISK (Powermatic Model BD31A) 22.1. Safety Precautions a. MAINTA
Page 109 Power Equipment Usage Manual (Rev. 5/10) 23. SANDER, 1” BELT/8” DISK (Delta Model SA180) The Woodshop has two of these machines. 23
Page 110 Power Equipment Usage Manual (Rev. 5/10) 24. SANDER, BELT (3x21” Craftsman 315.117131, Porter-Cable 352VS) The Belt Sander is usef
Page 3 Power Equipment Usage Manual (Rev. 5/10) Recommended Gear: The following are not required by the Woodshop, but are recommended: • Sa
Page 111 Power Equipment Usage Manual (Rev. 5/10) 25. SANDER, EDGE (6” BELT KUFO Model SK-3000SD) 25.1. Safety Precautions a. DO NOT use s
Page 112 Power Equipment Usage Manual (Rev. 5/10) 26. SANDER, RANDOM ORBIT PALM – PNEUMATIC (Campbell Hausfeld PL1565) 26.1. Safety Precauti
Page 113 Power Equipment Usage Manual (Rev. 5/10) 27. SANDER, WIDE DRUM (Timesavers S311-13-1T) The dual roller, single drum sander can sand
Page 114 Power Equipment Usage Manual (Rev. 5/10) 27.2. Setup & Use – Wide Drum Sander The sander is to be used on HARDWOODS only. Do not
Page 115 Power Equipment Usage Manual (Rev. 5/10) 28. SANDER, DRUM (Ryobi WDS1600) 28.1. Safety Precautions You need to be careful to not s
Page 116 Power Equipment Usage Manual (Rev. 5/10) up. Glue that has not properly cured will be transferred to, and will cause
Page 117 Power Equipment Usage Manual (Rev. 5/10) 29. SANDER, OSCILLATING SPINDLE (Jet JOVS-10) The primary use of a spindle sander is to sa
Page 118 Power Equipment Usage Manual (Rev. 5/10) m. HOLD WORKPIECE FIRMLY ON THE SANDER TABLE. To prevent loss of control, use a solid grip.
Page 119 Power Equipment Usage Manual (Rev. 5/10) place. The spindle arbor seats into the main drive shaft and that drive shaft is secured in
Page 120 Power Equipment Usage Manual (Rev. 5/10) 30. SHAPER (Seco SK-28SP) NOTE TO USER: This Section is still being reviewed/edited and w
Page 4 Power Equipment Usage Manual (Rev. 5/10) finish the cut or turn off the equipment before diverting your attention. Too oft
Page 121 Power Equipment Usage Manual (Rev. 5/10) f. DIRECTION OF FEEDING WORK: FEED THE WORKPIECE into cutter rotation direction
Page 122 Power Equipment Usage Manual (Rev. 5/10) 30.2. Setup & Use – Shaper, General Information The shaper is pretty much just a large
Page 123 Power Equipment Usage Manual (Rev. 5/10) make longer boards, up to a length that you have a clamp available to use for glui
Page 124 Power Equipment Usage Manual (Rev. 5/10) i. Tighten the nuts while holding the spindle stationary. j. Now, pull out the orange hand
Page 125 Power Equipment Usage Manual (Rev. 5/10) “ref” edges. Also, check it with the bottom of one female finger. If edge is not square, the
Page 126 Power Equipment Usage Manual (Rev. 5/10) 31. STAPLER – PNEUMATIC (Grizzly Model G6042, Porter-Cable NS150A ) (NOTE: Portions of th
Page 127 Power Equipment Usage Manual (Rev. 5/10) Before you use your stapler for the first time, check the safety yoke mechanism
Page 128 Power Equipment Usage Manual (Rev. 5/10) c. Before pressing the trigger, make sure your free hand is positioned out of the wa
Page 129 Power Equipment Usage Manual (Rev. 5/10) 32. Gluing Always remember to clean up the glue bottle & any glue droppings with a we
Page 130 Power Equipment Usage Manual (Rev. 5/10) Methods of application: Plastic bottles for fine applications; glue may also be
Page 5 Power Equipment Usage Manual (Rev. 5/10) 3. TRAINING & WOODSHOP USAGE 3.1. Additional Training & Information If you are not
Page 6 Power Equipment Usage Manual (Rev. 5/10) • Patterns for many projects • Specifics about wood tools and power equipment • Jigs • Woo
Page 7 Power Equipment Usage Manual (Rev. 5/10) • About.com: http://woodworking.about.com/od/safetyfirst/Using_your_Woodworking_Tools_Safely.
Page 8 Power Equipment Usage Manual (Rev. 5/10) 3.3. Woodshop Materials & Processes See the Club’s GENERAL SAFETY PROCEDURES AND RULES on
Page 9 Power Equipment Usage Manual (Rev. 5/10) Further, if you are leaving wood for any reason, you must stow your materials out of the way,
Page 10 Power Equipment Usage Manual (Rev. 5/10) 4. How to Prepare a Board 4.1. Reading Grain Orientation Improper feed direction can ruin
Page i Power Equipment Usage Manual (Rev. 5/10) ACKNOWLEDGEMENTS This manual was prepared by the members of the 2008 Safety Committee: Dave
Page 11 Power Equipment Usage Manual (Rev. 5/10) • In the rare instances when feed direction shows no difference, watch the results pr
Page 12 Power Equipment Usage Manual (Rev. 5/10) • For bad edges, use a long straight edge or snap a chalk line to mark the edge just inside
Page 13 Power Equipment Usage Manual (Rev. 5/10) The next two steps can be performed in either order, just make sure to put the flat face
Page 14 Power Equipment Usage Manual (Rev. 5/10) 5. JOINTER, SURFACE (12” General International 80-300M2) A jointer can machine one face an
Page 15 Power Equipment Usage Manual (Rev. 5/10) l. AVOID AWKWARD OPERATIONS AND HAND POSITIONS. A sudden slip could cause a hand
Page 16 Power Equipment Usage Manual (Rev. 5/10) The jointer setup involves four components as follows: 1) In order to use the jointer, the o
Page 17 Power Equipment Usage Manual (Rev. 5/10) Always use a push stick when jointing an edge if the stock width is shorter than the height o
Page 18 Power Equipment Usage Manual (Rev. 5/10) should be concentrated over the outfeed table. That way the knives can extend th
Page 19 Power Equipment Usage Manual (Rev. 5/10) 6. PLANER, SURFACE/THICKNESS (24” KUFO Seco SK-824WP-VS, 16” LaGuna Platinum Series 16”) A
Page 20 Power Equipment Usage Manual (Rev. 5/10) 6.2. Setup & Use – 24” KUFO Seco Planer Surface plane the workpiece on a jointer until i
Page ii Power Equipment Usage Manual (Rev. 5/10) REVISION COMMENT APPROVED BY September 2009 • Section 3.3 Woodshop Materials & Proces
Page 21 Power Equipment Usage Manual (Rev. 5/10) NOTE: Anytime you switch directions with the handwheel, there will be a small
Page 22 Power Equipment Usage Manual (Rev. 5/10) 6.3. Setup & Use – 16” LaGuna Planer Surface plane the workpiece on a jointer until it i
Page 23 Power Equipment Usage Manual (Rev. 5/10) • Place the push/pull Geerbox knob/handle to NEUTRAL (Middle) position. CAUTION: Geerbox mu
Page 24 Power Equipment Usage Manual (Rev. 5/10) 7. SAW, TABLE (10” Powermatic 66-TA, Delta 36-L53L, Delta 34-806) (NOTE: Portions of the
Page 25 Power Equipment Usage Manual (Rev. 5/10) • For some tasks the guard may require removal. If removed, you must replace th
Page 26 Power Equipment Usage Manual (Rev. 5/10) • Cutting across the grain is crosscutting. Never use a fence or fence system for cross-cutt
Page 27 Power Equipment Usage Manual (Rev. 5/10) c) Kickback can occur when the board is pinched between the rear of the blade and the rip fe
Page 28 Power Equipment Usage Manual (Rev. 5/10) RIP CUT: If you allow the stock to twist or skew, as soon as it reaches the back edge
Page 29 Power Equipment Usage Manual (Rev. 5/10) the LEFT for the Powermatic and 45° to the RIGHT for the Delta. • The lock knobs (D) are us
Page 30 Power Equipment Usage Manual (Rev. 5/10) • Not using the splitter when ripping or not maintaining alignment of the splitter with the
Page iii Power Equipment Usage Manual (Rev. 5/10) Table of Contents 1. INTRODUCTION ...
Page 31 Power Equipment Usage Manual (Rev. 5/10) against the fence throughout the cut. That is safer and produces a much smoother
Page 32 Power Equipment Usage Manual (Rev. 5/10) 7.6. Rip Cuts Ripping is where the workpiece is fed with the grain into the saw blade usin
Page 33 Power Equipment Usage Manual (Rev. 5/10) c) Before starting the cut, raise the blade so that it is about 1/8” higher th
Page 34 Power Equipment Usage Manual (Rev. 5/10) o NEVER lift your hand up during a cut! • Another tip for making accurate miter cuts,
Page 35 Power Equipment Usage Manual (Rev. 5/10) 7.7.2. Making a Crosscut or Miter Cut Mitering is the same as crosscutting except that
Page 36 Power Equipment Usage Manual (Rev. 5/10) 7.8.1. Bevel crosscutting Bevel crosscutting is the same as crosscutting except the bevel
Page 37 Power Equipment Usage Manual (Rev. 5/10) Another benefit of the sacrificial fence is that if made tall enough, a feather board can be
Page 38 Power Equipment Usage Manual (Rev. 5/10) 8. SAW, BAND (15” General International 490, 14” LaGuna LT14-3000 Series, 20” Delta 28-640
Page 39 Power Equipment Usage Manual (Rev. 5/10) b. ADJUST UPPER BLADE GUIDE to about 1/8” to 1/2" above the material being cut. This gi
Page 40 Power Equipment Usage Manual (Rev. 5/10) • Start up the band saw and wait until the motor is at full speed before beginning any cut.
Page iv Power Equipment Usage Manual (Rev. 5/10) 7.2. AVOIDING KICKBACK! – TABLE SAW (READ THIS SECTION!) ...
Page 41 Power Equipment Usage Manual (Rev. 5/10) • Do not attempt to flick these away from the blade with your fingers! Use another piece of
Page 42 Power Equipment Usage Manual (Rev. 5/10) o Slide the fence and scrap stock forward and secure the single Fence Clamp Locking Screw. o
Page 43 Power Equipment Usage Manual (Rev. 5/10) o As with any re-saw blade, the surface finish of the cut will not be complete
Page 44 Power Equipment Usage Manual (Rev. 5/10) CAUTION: When cross-cutting logs, be sure that you DO NOT use the fence (just as when cros
Page 45 Power Equipment Usage Manual (Rev. 5/10) 9. SAW, MITER – DUAL BEVEL COMPOUND (12” DeWALT DW716) & DUAL BEVEL COMPOUND SLIDING (1
Page 46 Power Equipment Usage Manual (Rev. 5/10) b) Set the saw’s miter and bevel angles c) Secure the stock firmly against the fence d) Li
Page 47 Power Equipment Usage Manual (Rev. 5/10) • Loosen Bevel Latch Lock Handle. • Unlock a Bevel Latch Lever (one on each side). • Move
Page 48 Power Equipment Usage Manual (Rev. 5/10) 10. SAW, PANEL (64” Safety Speed Cut 6400) (NOTE: Portions of the information presented
Page 49 Power Equipment Usage Manual (Rev. 5/10) 10.2.1. General Operating Tips When you feed the material through the tool horizont
Page 50 Power Equipment Usage Manual (Rev. 5/10) e. Make certain that the workpiece is adequately supported and stable in the mac
Page v Power Equipment Usage Manual (Rev. 5/10) 11.2. SETUP & USE – SCROLL SAW ...
Page 51 Power Equipment Usage Manual (Rev. 5/10) until they snap into the appropriate holes. The rip measurement is set at the factory for cut
Page 52 Power Equipment Usage Manual (Rev. 5/10) h. As the workpiece passes across the machine, move to the other side and complete the cut b
Page 53 Power Equipment Usage Manual (Rev. 5/10) 11. SAW, SCROLL (30” General International Excalibur EX30) (NOTE: Portions of the inf
Page 54 Power Equipment Usage Manual (Rev. 5/10) m. NEVER BACK A BOUND BLADE OUT OF A KERF with the saw running. Turn the saw
Page 55 Power Equipment Usage Manual (Rev. 5/10) 11.2. Setup & Use – Scroll Saw The scroll saw uses two parallel link arms, one above and
Page 56 Power Equipment Usage Manual (Rev. 5/10) 11.2.3. Helpful Hints on Blade Tension Determining correct blade tension is somewhat s
Page 57 Power Equipment Usage Manual (Rev. 5/10) • Slower speeds also work better with very thin blades, or when cutting most metals as well
Page 58 Power Equipment Usage Manual (Rev. 5/10) 12. SAW, TABLE – (3 ¼” Microlux 80463) Even though this is smaller than the machines on t
Page 59 Power Equipment Usage Manual (Rev. 5/10) 12.2. Setup & Use – 3 ¼” Table Saw This saw can be used for either CROSSCUTS or RIPCUTS.
Page 60 Power Equipment Usage Manual (Rev. 5/10) 13. BISCUIT CUTTER/ PLATE JOINER (Porter-Cable 557, Ryobi JM81, Ryobi DBJ50) (NOTE: Port
Page vi Power Equipment Usage Manual (Rev. 5/10) 16.5.1. Tailstock Movement ...
Page 61 Power Equipment Usage Manual (Rev. 5/10) Use the largest size biscuit when working with large projects, as this will provide the great
Page 62 Power Equipment Usage Manual (Rev. 5/10) b. The depth scale (C) indicates the distance from the top edge of the workpiec
Page 63 Power Equipment Usage Manual (Rev. 5/10) 13.3.5. Positioning Grooves for Biscuits The number of grooves (biscuits) used in a joint m
Page 64 Power Equipment Usage Manual (Rev. 5/10) 13.3.6. Butt Joint – Connecting the Edges of Two Boards Begin by checking the boards
Page 65 Power Equipment Usage Manual (Rev. 5/10) b. Next, choose your biscuit size, #20 is the larger biscuit and is normally used for boards
Page 66 Power Equipment Usage Manual (Rev. 5/10) easiest way is to squirt some glue into the slot and then run a glue brush through the slot u
Page 67 Power Equipment Usage Manual (Rev. 5/10) 13.3.8. Surface (“T”) Joints a. Layout groove positions as described in Section 15.3.5 Posi
Page 68 Power Equipment Usage Manual (Rev. 5/10) 13.3.9. Miter Joints a. Layout groove positions as described in Section 15.3.5 Positi
Page 69 Power Equipment Usage Manual (Rev. 5/10) 14. DRILL PRESS, FLOOR STANDING (General International 75-500M1, Central Machinery T-583, J
Page 70 Power Equipment Usage Manual (Rev. 5/10) i. TURN THE MACHINE “OFF” AND WAIT FOR THE DRILL BIT OR CUTTING TOOL TO STOP TURNING prior t
Page vii Power Equipment Usage Manual (Rev. 5/10) 19.2.8. Installing & Removing the Bit ...
Page 71 Power Equipment Usage Manual (Rev. 5/10) 14.2.2. Drilling Place scrap wood under work to prevent damaging drill bits and the table,
Page 72 Power Equipment Usage Manual (Rev. 5/10) the speed and the larger the bit, the slower the motor speed. (NOTE: The 22” General Interna
Page 73 Power Equipment Usage Manual (Rev. 5/10) 15. GRINDER, BENCH (8” GRINDER 144290, 6” Delta 23-645) The bench grinders are provided
Page 74 Power Equipment Usage Manual (Rev. 5/10) m. NEVER PERFORM LAYOUT, ASSEMBLY, or set-up work on the table/work area when the machine is
Page 75 Power Equipment Usage Manual (Rev. 5/10) 15.3. How to Buff Buffing a finish brings out the maximum shine and produces a mirror lik
Page 76 Power Equipment Usage Manual (Rev. 5/10) 16. LATHE, WOOD (20” Powermatic 3520B & 14” Jet Mini Lathe JML-1014) (NOTE: Portions o
Page 77 Power Equipment Usage Manual (Rev. 5/10) g. WHEN TURNING BETWEEN CENTERS make sure tailstock center is snug against the workpiec
Page 78 Power Equipment Usage Manual (Rev. 5/10) 16.3. Specifications – 20” Powermatic Lathe Working distance between centers ...
Page 79 Power Equipment Usage Manual (Rev. 5/10) 16.5. Setup & Use – 14” Jet Mini Lathe 16.5.1. Tailstock Movement • Tailstock Handwhe
Page 80 Power Equipment Usage Manual (Rev. 5/10) 16.5.4. Face Plate (Figure 4) – Screws on to the headstock and is used in face plate turnin
Page viii Power Equipment Usage Manual (Rev. 5/10) 27.2. SETUP & USE – WIDE DRUM SANDER ...
Page 81 Power Equipment Usage Manual (Rev. 5/10) 16.5.7. Changing Spindle Speeds a. Disconnect the machine from the power source (unpl
Page 82 Power Equipment Usage Manual (Rev. 5/10) B. Forward/Reverse Switch: WARNING: When turning with a face plate, make sure both set s
Page 83 Power Equipment Usage Manual (Rev. 5/10) 16.6.4. Locking Handles Each small locking handle such as D, Figure 13 can be rotated to a m
Page 84 Power Equipment Usage Manual (Rev. 5/10) 16.6.7. Centers – Installing and Removing a. Disconnect Lathe from power source. b. To i
Page 85 Power Equipment Usage Manual (Rev. 5/10) e. To remove the face plate, loosen the two socket set screws (Figure 19). Engage t
Page 86 Power Equipment Usage Manual (Rev. 5/10) 16.6.10. Speed Change a. Disconnect Lathe from power source. b. To change speed ranges,
Page 87 Power Equipment Usage Manual (Rev. 5/10) 17. MORTISER, HOLLOW CHISEL (Powermatic 719A) (NOTE: Portions of the information pre
Page 88 Power Equipment Usage Manual (Rev. 5/10) 17.2. Set Up & Use – Hollow Chisel Mortiser 17.2.1. Installing a Chisel & Bit a.
Page 89 Power Equipment Usage Manual (Rev. 5/10) d. Push bit up through the chisel opening as far as it will go. Lock the dril
Page 90 Power Equipment Usage Manual (Rev. 5/10) d. Turn on machine and feed chisel and bit steadily into workpiece by pulling down the opera
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